CNC Versus Conventional Equipment for Entry Door Construction Woodworkers wax poetic as they discuss the practical considerations, the historical ramifications, and the spiritual significance of evolving technology in the field of door construction. January 23, 2014
Fine Points of Architectural Door Construction Here is a thoroughly professional discussion of the pros and cons of "engineered" door construction, along with a conversation about springing or crowning doors for a snug closure. September 7, 2013
Hinge Placement Rules and Traditions Here's a long and thorough look at the reasons for the traditional placement of hinges on architectural doors. April 22, 2014
Door and Window Building: CNC Versus Traditional Machinery Here's a thoughtful and sophisticated conversation about the proper place of CNC equipment and traditional shapers, mortisers, etc., in custom door and window production. October 3, 2011
Interior Door Construction Questions Here's a long and detailed discussion of lumber choices and construction methods for thick custom interior doors. March 20, 2012
Shopping for Mortising Machinery Woodworkers discuss the practicality, cost, and operation of horizontal and vertical mortising equipment for door construction. June 2, 2009
Window Part Terminology Woodworkers try to bring order to the vocabulary universe and define "muntin," "mullion," "bar," "rail," and related window and door terminology. March 26, 2010
Labor and Cost for a Complex Wood Window The fine woodwork for a custom decorative window can be painstaking and slow. Here are some detailed thoughts on methods and the time involved (including an interesting description of doing the work with a CNC).June 12, 2013
Gluing door veneer Systems for gluing hardwood veneer to stave-core stile and rail doors. Illustrated.. February 6, 2002
Louvered Door Assembly Techniques Here's an extended discussion about systematizing and speeding up the fussy, complicated process of assembling big louvered doors. October 11, 2012
Custom Fabricating Louvered Shutters A long and chatty thread about whether, why, and how to build your own louvered wood exterior window shutters. April 24, 2006
Door Construction and Wood Movement Experienced pros try to educate a newcomer about the power of wood movement and the necessity of allowing for it in constructing complicated assemblies such as architectural doors. May 12, 2013
Setting Commercial Doors Advice for experienced residential carpenters on working with steel door frames and hardware on commercial jobs. March 26, 2010
Learning to Make Full Size Doors Some detailed information and some commentary about context, for a woodworker who wants to break into wood door construction. May 15, 2014
Machining MDF Raised Panels Four out of four doctors agree: you can run MDF door panels in one pass on the shaper, if your cutters are sharp.January 2, 2014
Making Arched Window Casing Trim Steam bending is impractical — laminating small strips into an arch shape for moulding stock is the way to go. April 24, 2009
Accurate End Cuts for Entry Door Parts Advice on machinery and tooling to make highly accurate cross cuts on wide lumber for architectural door construction. April 17, 2013
Locust for Window Sashes? Locust is durable and rot-resistant, but it's not stable or easy to machine — so probably not the best choice for window parts. January 23, 2014
Wood Choice for Reproduction Windows Spanish Cedar, White Oak, and Cypress are options that come to mind for a durable exterior application. and January 23, 2014
Exterior Doors and Sun Exposure Another discussion about the beating doors can take from the sun, and how to protect against it. July 13, 2011
Ellipse jig Making your own jig for ellipse-based arcs. (From WOODWEB's Cabinetmaking Forum) March 5, 2003
Historic Roller Track Door Hardware Here's some great architectural woodworking history: a look at old track-and-roller pocket door hardware with some original ads and patent documentation. November 14, 2014
Laminating Stile and Rail Stock for Doors Here's a long discussion on how to lay up stock for architectural door stiles and rails from multiple laminations of wood. February 10, 2009
Solid Wood Passage Doors Woodworkers scratch their heads over a challenging door construction problem. October 26, 2013
Window Hinge Mortising Retrofit Techniques Detailed advice for cutting new Soss hinge mortises on custom replacement windows to match already-mortised existing window jambs. June 3, 2007
Carriage Door Hinge Suggestions You get what you pay for when you need a heavy-duty hinge for an exterior barn door. October 26, 2013
Custom Software for Wood Man Doors A custom builder's looking for a versatile design and drafting package for original wood door designs. But is it worth it? September 1, 2010
Labor Charge to Hang Doors Millwork installers discuss the steps, labor time and cost for installing interior pass-through doors. October 4, 2005
Spiral Versus Fluted Dowels Is either one better? The question sparks a discussion of how dowel joints work. March 20, 2007
Attaching Jamb Extensions Fine points, tips, and tricks for window and door jamb extension installation. August 31, 2009
Machining Dadoes into Door Jambs Ideas for high-volume production methods for cutting dadoes in door side jambs to receive the header jamb. April 30, 2006
Joinery Details for Wood Doors Crafting wood doors is an advanced capability that has to be learned from practice. But here are a few tips. June 15, 2014
Installing an Interlocking Door Threshold Using tail wags, ear movements, growls, and barks, an old dog describes in detail the installation process for a Pemko interlocking residential door threshold. October 19, 2014
Exterior Door Construction for Harsh Weather Conditions If you were building solid wood exterior doors for conditions in Bahrain, how would you go about it? Here's a discussion of the problems and possible solutions. December 27, 2008
Threaded-Rod Reinforcement for an Exterior Door Woodworkers kick around a complex technical topic: whether and how to use steel to reinforce a wood door. (Also in this thread, a discussion of a "Copernicus" design pattern.)July 11, 2013
Solid Wood Door Basics A few tips for a cabinetmaker considering whether to try building man doors. April 10, 2009
Reproducing a Period Door from a Photo Historical reviewers tend to care a lot about appearance of building details, but less about construction. Here, a woodworker gets a leg up on the research to recreate a passage door that can pass for period. April 22, 2014
Teak Door Core Material Well-informed opinions about whether to use engineered core, a solid Teak core with Teak veneer, or simple laminations of solid Teak when building a Teak door. February 1, 2011
Raised Panels — Rip and Re-Glue or Not? Is it worth ripping, flipping, and re-gluing boards for exterior door raised panels, if the rough stock is wide enough to make a full panel? Opinion and discussion. June 4, 2012
Making Custom Storm Doors Fit Lessons learned as a craftsman recovers from a dimensional mis-step on a custom wood storm door project. June 8, 2008
Casing a Double-Curved Door Arch How do you make and install moldings for an arched doorway set into a curved wall? Very, very carefully. April 24, 2006
Fire Ratings for Historic Wood Doors Information on how to find code-compliant fire-rated doors, and what you need to be qualified to build them yourself. March 12, 2009
Exterior Door Construction Alternatives Craftsmen discuss various ways of building wood exterior doors, including a foam-core panel method with interior and exterior wood elements isolated from each other. June 29, 2008
Fabricating a Curved Jamb Laminating, piecing together, or sawing out of large stock: there's more than one way to build an arched door jamb. April 18, 2015
Heavy Duty Hinge Selection A discussion of hinge choices for a large, flush-mounted mirrored door. February 13, 2013
Fabricating Solid Wood Panel Entry Doors Should the center panel be glued up, or built of tongue and groove pieces that allow movement? Pros share ideas and techniques. November 19, 2005
Storm Door over Wood Entry Door Will a glass storm door installed over a wood entry door increase the risk of damage from the sun? November 14, 2014
Construction of Exterior Doors Woodworkers discuss stave-core and ladder-core methods for building a veneered exterior door. June 24, 2007
Steam Bending Alder Pondering whether to steam-bend alder for a curved shutter frame, a woodworker hears that other woods, or other methods, may meet his needs better. April 21, 2011
Mixed Wood Species in an Exterior Door A woodworker describes a failure in an exterior door built out of Walnut and Oak on two different faces. But was it the wood, or the construction method, that caused the problem? August 15, 2012
"Fire Rated" Door Mysteries Woodworkers discuss the issues around passage door fire ratings, and whether field modification of labeled doors is allowed. March 3, 2009
Replicating Historic Wood Window Sash Reproducing true double hung windows from an old house is tricky, but it's a worthwhile challenge for a devoted woodworker. Here are tips on the methods and the pitfalls. August 15, 2012
Door Gap and Outdoor Humidity A woodworker gets expert advice on predicting the moisture-related dimensional changes in a wood door, for purposes of calibrating the door gap to allow for the movement. October 11, 2007
Template Material for Router Work Pros suggest aluminum, MDF, phenolic board, or particleboard. Also here, a discussion of techniques for making templates and some tips about using them. November 22, 2005
Double Doors, Flush Bolts, and Door Seals The quest for a double door bottom which incorporates a flush bolt and door seal that aren't visible when the door is closed. May 15, 2014
French Door Hardware A quick but thorough round-up of French door hardware options, past and present. May 26, 2008
Casement Window Repair Problem Woodworkers discuss the difficulty of replacing or repairing damaged windows. February 6, 2007
Stripping Old Windows How to get old paint off historic window sashes without damaging the wood. March 18, 2006
Woven Cherry Door Panels Thin slats woven together into a door panel is a cool idea, but kiln-dried wood is too brittle. Green wood may work. November 10, 2006
Sealing Door Bottoms Painters on site typically don't take care of door bottoms, so door makers recommend priming with shellac or epoxy. October 19, 2013
Cutting Long Through Mortises Advice on tools and techniques for mortise and tenon joinery for a historical shutter reproduction. June 22, 2010
Sunlight and a Cherry Entry Door Cherry is a problematic wood for any exterior use, because it is known to first darken, then bleach, from exposure to sunlight. April 24, 2006
Screen Door Corner Joinery Advice on wood choice and joinery for a custom wood screen door replacement. August 15, 2011
Modifying Fire-Rated Doors Doors with official fire resistance ratings need to be manufactured by qualified companies, and modifying the doors voids the ratings. November 3, 2010
Ash for Exterior Doors Woodworkers share observations on the workability and durability of Ash wood used to make entry doors. July 27, 2008
Elliptical Jamb Extensions Pros puzzle out how to make extension jambs for elliptical windows. January 9, 2008
Shoji Screen Ideas Basic tips for a first-timer on fabricating shoji screens. September 10, 2007
Fixing Manufactured Windows A few tips on pulling apart and repairing window sash that have failed prematurely from rot. May 20, 2011
Routing Flutes on Large Cabinet Doors Advice on tool choice, measuring, marking, and jigs for cutting multiple flutes into a big door panel. January 18, 2007
Fabricating Radius Jambs An architectural millwork pro outlines his process for making radius-curve door jambs. December 26, 2006
Applying Divided Lights to Insulated Windows Some woodworkers have learned to piggyback original divided-light window glazing on the interior of modern insulated sash. June 17, 2012
"Crosette Corner" Period Door Casing An example with some discussion of a wide-shoulder door casing from the Georgian period in American architecture. January 19, 2011
Custom Mouldings for Arched Window Tops Manufactured windows may not have regular, true, or consistent dimensions. The safest bet is to make a template from the actual window. October 13, 2005
Alternatives to Ball Catches Ball catches don't work well when doors and jambs move from seasonal humidity changes. Here are some suggestions for other hardware. January 14, 2013
Shutter Louver End Detailing Plastic hardware for louver ends is the norm, but tenoning the ends is a classier way to go. July 12, 2008
Single Versus Double Glazing For a wood shop that makes custom windows and doors, insulated glazing is a debatable topic. September 7, 2013
Exterior Door Joinery Ideas for detailing the joints on frame-and-panel doors for weather resistance. June 8, 2008
Cupping Door Stile A moisture-related wood movement problem leads to a discussion of LVL versus solid wood core material for veneered exterior doors. August 6, 2008
Stable Construction for a Slat Door For an unusual door design, woodworkers suggest methods that won't risk excessive movement of the pieces. August 5, 2006
Door Rail Attachments and Wood Movement Advice on gluing large-dimension door rails so as to allow for expansion and contraction of the lumber. October 27, 2009
Good Books about Historic Windows Trying to learn some architectural woodworking history about windows? Here's a short list of valuable reference books. April 21, 2011
Traditional Double-Hung Window Plans Here's a good source for drawings and instructions if you're looking to re-create a historic old double-hung window sash and frame (or just about any other old-time wood component). June 22, 2012
Shutter Manufacturing Be a fly on the wall as a CNC router cuts out parts for louvered arched wood shutters. (Leave the sound turned off for this one.)July 12, 2007
Poplar for a Storm Door: Movement Issues An extended discussion of the behavior of Poplar in an exterior exposure. Science says Poplar is suitable for exterior woodwork, but experience may indicate the contrary. June 3, 2007
Preventing Cupping in a Wide Board Woodworkers discuss the "rip and flip" method, relief cuts, and similar methods of reducing wood movement. November 19, 2005
Building an Entry Door Here's a boatload of advice and commentary for a woodworker contemplating his first entry door. August 29, 2014
Building Insulated-Core Carriage Doors Detailed instruction on how to construct a custom architectural wood door with an insulating foam core. April 4, 2011
Boring Machine Accuracy and Dowel Joinery A discussion on achieving a nice joint fit when using dowels along with cope-and-stick joinery for 1-3/4"-thick door construction. May 6, 2009
Best Joinery for Passageway Door Construction Cope-and-stick joinery is the classic "man door" method. But what's the strongest joint — dowel, mortise and tenon, or what? December 2, 2006
Hidden Room (Secret Door) Details Tips on hardware and other details for concealing a door by disguising it as a bookshelf, pool-cue rack, or the like. February 8, 2008
"Hinge-Fold" Door Details How to double up two doors in an entry so that one hinges off the other — like a bi-fold, but different. May 26, 2008
Panels for Railroad Roundhouse Doors A discussion of technical assembly details for some huge architectural doors to be made of sawn wood. June 28, 2013
Bowed, Round Top Double Hung Top Sash Arched top windows that will fit into a curved wall. How are you going to build that? Well ... here's a book recommendation and some general ideas. November 29, 2014
Passage door construction Techniques and joinery used in the construction of passage doors. January 3, 2001
Hinge Hardware for a Pivoting Round Window A discussion on finding replacement mounting hardware for a restored round window that has to pivot in at the top, out at the bottom. November 2, 2010
Black Walnut for Windows A discussion considering whether Black Walnut is an appropriate wood for constructing custom reproduction window sash. April 4, 2011
Building Shutters out of Ash Brief advice on the characteristics of Ash wood when used to construct custom window shutters. August 15, 2012
Panel Spacers for Passage Door Small spaceballs work for letting cabinet door panels move. But what do you use for thick raised panels in a 1-3/4" full size passage door? August 19, 2008
Fabricating Solid Wood Doors A discussion of the risks involved with solid wood door construction, and some detailed advice on "plank construction" methods. January 12, 2009
Building a Sapele Entry Door with Glass Panels Here's some good advice on door construction, with particular reference to a door built with Sapele and including horizontal glass panels. February 16, 2014
Price and Quality for Interior Doors Custom woodworkers have to charge for quality that typical mass-market interior doors can't match. October 17, 2011
Solid Wood Entry Door Construction An extended technical discussion of proven methods for constructing large, heavy, durable custom doors using solid sawn lumber. January 18, 2007
Building Heavy Barn Doors Can you make those barn doors stable? Here's a discussion of how to anticipate and deal with the inevitable movement of wood components. March 18, 2006
Entry Door Materials Pros discuss wood choice, finishing, and construction methods for a durable exterior door. October 4, 2005
Entry Door Ideas for a Jacuzzi Building Thoughts on building a durable exterior door able to withstand the steamy environment of a room housing a hot tub. December 14, 2009
Veneer Over LVL for Door-Building Issues of moisture content, wood movement, and splitting when veneering over LVL for custom door construction. April 5, 2007
Troubleshooting a Bowed Slab Door Cedar slats on one face, Oak slats on the other face, bowing about a quarter inch ... what went wrong? November 5, 2013
Stave Core Veneer Door Layup A discussion of vacuum-bag veneering and other construction tips for veneered stave-core doors. July 13, 2010
Repairing an Old Wood Door Tips on replacing the bottom portion of a Cypress exterior door, with structurally strong joinery and a passable visual blend. November 2, 2010
Exterior Door Finish Finding a finish that will stand up to the elements over time. October 20, 2004
Facing a Flush-Panel Steel Garage Door A ton of advice on attaching paintable wood faces to an insulated steel garage door, including advice on fasteners, adhesive, and door track hardware. November 2, 2010
Weather Detailing for Replacement Exterior Door Panels Exterior doors exposed to weather take a beating. Here's an interesting discussion of how to detail wood door panels in a replacement and repair situation. October 19, 2013
Interior and Exterior Wood Door Construction Specs Door makers discuss what is adequate thickness for large interior or exterior doors, and whether to laminate or use solid wood for stiles, rails, and panels. October 2, 2007
Finishing an Exposed Exterior Door The harsh conditions of a south-facing exterior environment can trash any finish, and the door under it. But here's a closer look at the best bets. October 3, 2011
Veneering an Exterior Door Can you use veneer on a solid-core slab door that's exposed to the outdoors? October 19, 2013
Wood Door Thickness and Quality To make 1-3/8" solid wood interior doors, you usually have to start with 8/4 stock. Here, experienced pros explain their door fabrication processes in detail. February 17, 2006
Repairing Warped Interior Doors The fix for some closet doors that developed a bow along a long stile could include some innovative hardware — or not. March 22, 2013
Vertical-Board Solid Wood Door Techniques Top craftsmen chime in with a diverse set of ideas and illustrations for building solid wood doors with vertical boards, in ways that can withstand wood movement and look great. March 25, 2009
16'x12' Solid Wood Pocket Door This project was mostly a pipe dream — but the discussion produced some interesting thoughts and information about honeycomb-core veneered panels as a lightweight door or moveable wall solution. April 24, 2012
Oversized Pocket Door with Glass Panels A woodworker worries about weight concerns, hardware choices, and other practical issues with an 8' by 10' pocket door. June 22, 2010
Hardware for Heavy Bifold Doors Advice on hinge and track choices for an extra-beefy bifold door, with discussion of a few fine points. February 27, 2013
Adhesive for Exterior Doors Dark-stained wood exterior doors can get very hot in service. Here, woodworkers discuss choices for glues that will perform under those tough conditions. September 6, 2007
Tooling for Cope-and-Stick Doors Pros describe machinery and cutterheads for coped mortise and tenon door part machining. August 23, 2005
Laying Up a Laminated Door Arch An extended discussion with pictures goes into depth about various ways to make a laminated wood arch for a doorway. September 5, 2006
How to Make an Elliptical Jamb Advice on various approaches to laying up and gluing an elliptical door jamb. December 9, 2013
Troubleshooting and Repair of Glue Failure in an Exterior Door A raised-panel Hickory exterior door behind a glass storm door is coming apart from the effects of solar heat and moisture condensation. What can be learned (or done) in this situation? June 3, 2007
Glue Choice for Cypress Shutters A shutter specialist advises on adhesive selection for exterior shutter fabrication. October 16, 2013