Question
I am getting tired of doing glulams for my curved furniture parts because they take too much time and create glue mess everywhere.
Therefore, I have decided to try steam bending. On one of my coffee tables, I use a 1" glulam 48" radius as a leg. However, instead of steaming 1" material, I was wondering if it would be feasible to steam two 1/2" boards, gluing them together over a form.
Has anyone tried steaming boards and then gluing them over a form right after they come out of the steam box?
Forum Responses
(Furniture Making Forum)
From contributor B:
I call it "steam-lam" and do it all the time. It is much more precise than steam bending as well. Steam bending the 1/2" strips will take the spring back out of the wood. Once steam bent close to final radius the two glued together 1/2" strips hold the final glue formed radius perfectly. I've done it with up to about 5/8" thick wood. Thicker will require a great deal of clamp force to bring the layers together.
I don't need to steam bend green wood which I've always been told bends more easily (makes sense since it has a higher water content). There would certainly be gluing and clamping issues there.
As the bend gets more severe, steam is used to soften the wood. The wood also must be between 22% to 28% MC. Such softening will allow radii of 12" or so without much problem. But the wood must be wet and hot when bending. Then the wood is held in a bent form while being dried and before gluing. The surfaces to be glued, after drying, must be smoothed and made to fit the adjacent piece.
I hope this explains the divergence of comments noted above.
Gene Wengert, forum technical advisor
Gene Wengert, forum technical advisor
Steam bend at ~50% tighter radius and leave on the forms 3 to 4 hours.
Remove from forms, glue layers together on form. Leave clamped up for recommended clamp time of glue.
Comment from contributor C:
I recently made some bent wood chairs out of cherry and tiger maple as well as some birdseye. All of this wood was kiln dried. I simply steamed the wood 1 1/2 thick for about 2 hours. Using an old seat weaver's trick, I added a bottle of glycerin to my water. Glycerin is an immoliant which helps something retain moisture. It works great, and has no affect on finishing or anything. It simply wets the wood better and deeper, and slows the drying somewhat but not much. It really helps the wood become pliable.
The second thing I do is "strap" my pieces with stainless steel bands bent on each end to fit end to end over the wood, which I also put in the steamer to get hot, so when I put them on my material and quickly put them on the forms, they help to retain the heat.
As I clamp the pieces to the form, I start at the area of least bend to hold the stainless and as I proceed, the stainless acts as a "compression band" which doesn't allow blowout and also puts an end to end compression on the wood, which helps greatly. I put some rather healthy bends in some very figured wood using this method. Just remember - the stainless must be kept tight. And if you don't know to use heavy leather gloves, you will quickly figure it out. But the key is to steam it well - a tea kettle in a 12x12 48 long box won't make it. A turkey frier (5gal) over a box (well supported) with a hole in the bottom works good, just don't let it cook dry and trash the pot (lesson learned).